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6 Best Pistol Caliber Carbine (PCC) Barrels

Author engaging targets out to 400 yards with ease with the Lead Star Arms Barrage chambered in .223 Wylde with Federal 5.56 NATO M193 ball ammo
Building a pistol caliber carbine (PCC) from the ground up? The barrel is super important. Here are a couple of our favorite picks for accuracy and price.
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    Pistol-Caliber Carbines have absolutely exploded in popularity in the past several years, and I for one am Here. For. It.

    PCCs offer the cheap, light-recoiling ammo off handguns with the shootability of rifles, all in a nice, easily-compacted package. They’re great for self-defense, target shooting, training, competition, and even hunting in some cases. 

    AR9 SBR
    Wilson Combat AR9 SBR

    But as excellent as they are, we at Pew Pew Tactical have never met a gun we couldn’t improve and make better, so we set out to find the best PCC barrels out there. There are… many. 

    Fortunately, we have a small addiction to the carbine life in this household, so testing a bunch of our favorite barrel-makers offerings was no hardship, and in fact, was a whole lot of fun. 

    Criterion Barrels, Different Coatings
    Criterion Barrels, Different Coatings

    Here then are the barrels that we know to be the best of the best, most of which are currently in either a competition setup or a fun range toy sitting in our safe.

    If you need a PCC barrel, one of these will surely be the right choice.

    Choosing the Best PCC Barrel: What to Look For

    There are a lot of pistol-caliber carbine barrels out there. Hypothetically, if I was putting together a list of all of the very best ones, I could perhaps be a bit annoyed at the sheer amount of choices out there.

    Fortunately, there are some things to look for in a PCC barrel that can help narrow down the field quickly.

    First and foremost, trust the experts. Buy from either established barrel-makers or big names in the PCC world.

    treat yo self to a gun safe
    Barrels are not the part to cheap out on, get a good one!

    Sure, there are half a million shops out there making AR barrels these days, and many of them are very very good. Many of them are also very very bad. 

    Even amongst the good ones, experience tells, and there are plenty of general AR-part manufacturers that make good 5.56 barrels but terrible 9mm/.40/.45 barrels.

    Next, we need steel on the harder side because any PCC is going to get shot, and shot, and shot some more.

    Finally, accuracy is something we always strive for, but it’s especially important in a PCC. These are guns that are almost always used for either home-defense or competition/target shooting, and neither of those scenarios is forgiving of misses. 

    So, what barrels meet our standards? Let’s start with…

    Best PCC Barrels

    1. Foxtrot Mike Ultralight Barrel

    Foxtrot Mike Products, also FM Products or just FMP, make some of the absolute best PCC parts, accessories, and complete firearms currently available, so it makes sense that their barrels wouldn’t suck. 

    Their Ultralight barrels are perfect for a match-grade PCC for competition or home defense.

    HD overpen test 9mm 80 percent glock
    Not sure how well 9mm will do at home defense? Make sure to take a look at our Home Defense Overpenetration Study!

    These are extremely accurate, and you can get them either with bare threads on the end or with FMP’s excellent blast diffuser which will help direct some of the gas from these short barrels forward which will help you avoid that awful gas blowback that’s so common with 9mm PCCs.

    It’ll also keep your range neighbors from wanting to strangle you, which is no small benefit as well. On top of that, you have multiple barrel lengths to choose from, and feed ramps that work with Colt or Glock style mags with equal aplomb. 

    Finally, the overall construction is 41V50 Chrome Moly Vanadium steel, which makes it a little bit more durable than other options, which translates into 2-3k more rounds before you need to change the barrel, which you likely will in a competition gun,

    2. Faxon Light Taper Barrel

    Faxon is one of the top barrel manufacturers, and their PCC barrels are incredibly popular with builders, which is perfect for our needs. 

    Faxon Barrel Assortment
    5.56 AR-15 Faxon Barrels that we’ve tested and loved!

    Their light taper barrels are geared towards competitors, but they can work well in just about any build unless you’re experimenting with benchrest 9mm carbine shooting.

    Which, whatever you do you, but if you’re a normal person with normal PCC needs, Faxon has a barrel option for you.

    TiN and Chamelon Faxon Barrels
    Faxon also makes some great Glock barrels!

    And they are excellent barrels. 

    They’re made of 4150 steel and feature a 1:10” twist, feed ramps that work with Glock and Colt mags, and button rifling.

    A huge range of various finishes available and the standard light tapering gives you excellent heat dissipation and weight savings. 

    These aren’t the most accurate barrels on the list, but they’re certainly better than most.

    If you’re looking for a light, maneuverable PCC (of course you are) Faxon is a good place to start.

    What’s your take on the Faxon barrels?

    Readers’ Ratings

    5.00/5 (1402)

    Your Rating?

    3. Lead Star Arms Ultra Light Competition Barrel

    Never heard of Lead Star Arms? Shame on you. If you have, you know they’re one of the premier names in PCC barrels and other accessories, and they even sell complete rifles… all of which we absolutely love.

    Lead Star Arms Shooting
    Shooting a Lead Star Arms AR-15

    All of their PCC barrels are precision-machined from 416R stainless and coated with a black, Glock-esque finish to protect your investment from rust.

    The 1:10 twist barrel isn’t the lightest at almost 20oz, but it’s still much lighter than a standard 5.56 barrel.

    Lead Star 9mm AR Barrel
    Lead Star 9mm AR Barrel

    This is a good option if you want a little more weight forward on a build to help with shooting off a barricade or what have you.

    In our testing, this was one of the more accurate barrels, and subjectively, it seemed to point extremely well in the carbine we had it in.

    These barrels are superbly balanced for the rapid transitions you’ll see in almost every PCC competition, and they’re pretty affordable as well. It’s hard not to recommend them if you’re looking for a good value option.

    4. Rainier PCC Barrel

    Rainier is mostly known as a retailer of high-end firearms and accessories, particularly AR-related stuff, but what many people don’t realize is that they actually make some genuinely excellent barrels in house as well. 

    Rainier Arms Ultramatch Mod2
    Rainier Arms Ultramatch Mod2

    Their fluted Ultra Match offerings stood out as one of the most accurate options in our testing, and the Craftsmanship Guarantee Rainier backs these barrels with is second to none.

    Basically, if you have a similarly-priced barrel and this barrel doesn’t outperform it, you can send it back to them for a full refund. 

    Rainier is able to offer this guarantee because each and every one of their barrels are hand-finished in house by some truly gifted machinists, each one crowned and chambered by hand to ensure the tightest of match-grade tolerances for some of the best performance in the world.

    Thumbs up

    These are the barrels most of our PCCs are built with, and honestly, we have yet to have a complaint.

    You have three length options available, 16”, 5”, and 4”, and the 16” and the 5” are both available with fluting for further weight savings, making even the 16” barrel surprisingly handy.

    5. Ballistic Advantage 9mm Barrels

    Ballistic Advantage is another barrel maker, and they specialize in match-grade options for competitors.

    Their modern 9mm series of barrels are excellent lightweight options for turning a 5.56 AR into a 9mm AR.

    Faxon Pencil, Ballistic Advantage Hanson, PSA Stock
    We’ve tested a lot of AR-15 barrels, these are the Faxon Pencil, Ballistic Advantage Hanson, and PSA Stock in their 5.56 forms. All high-quality barrels.

    This series actually uses a near-identical external dimension to your standard AR barrel, making it a solid drop-in solution.

    These are pencil profile barrels with a really excellent QPQ finish to prevent corrosion and scratching.

    They do require either a dedicated Glock lower or a magwell conversion to be used for UZI-style mags, but other than that, this is the perfect barrel for anyone looking to get their 5.56 AR converted to a PCC.

    Ballistic Advantage Hanson Barrel Build
    Ballistic Advantage Hanson Barrel Build

    The steel is 4150 Chrome Moly Vanadium, making this an exceedingly durable option as well…perfect for a high-round-count competition gun, or a frequently abused range toy. 

    Finally, there’s the accuracy.

    BA offers a sub-MOA accuracy guarantee with match-grade ammo. If you don’t get that, call them and they’ll make it right, whether you need a new barrel, troubleshooting tips, or a refund.

    I’m on my third BA barrel and not once have I had anything less than sub-MOA accuracy from the barrel and knowing that BA stands behind their product so staunchly gives me all the confidence in the world to recommend them.

    Oh, and they aren’t super pricey either, and they actually outperform some of the cheaper options out there.

    Plainly said, Ballistic advantage knows their stuff, and they stand behind their products forever and ever amen. What’s not to love?

    6. BSF PCC Barrel

    Have you got a big budget for high-end PCC build? Looking to build the best possible pistol-caliber carbine competition gun to give yourself every advantage at your next USPSA match?

    BSF Barrel, No Handguard
    Have to admit, BSF carbon fiber barrels do look wicked cool

    Or maybe you’re looking to have the ultimate home-defense carbine to keep handy in case something goes bump in the night and you need to bump back?

    You answered yes to any of these questions, you need a BSF pistol-caliber carbine barrel.

    They are not cheap, but they are the most accurate of the PCC barrels we tested, and though you’ll pay as much for this barrel as you will say, a complete upper from FMP, if you’re a pro or you’re looking for the best of the best, this is it.

    Cash Cannon
    The best parts aren’t cheap, buy once, cry once!

    The barrel starts as a 416R stainless match-grade blank that BSF then uses a proprietary process to sleeve in carbon fiber.

    The CF jacket is specifically designed to expand and contract at the same rate as the 416R steel core, so the jacket will basically never delaminate from the core. 

    This jacket keeps the barrel incredibly stiff, stiffer than a solid steel barrel in fact, but makes it almost 30% lighter.

    This material also sheds heat much better than steel does, so you get a barrel that will last thousands of rounds longer as well thanks to this improved heat dissipation. 

    In short, if you have $400 to spend on just a barrel and you need the absolute best of the best, look no further. 

    Parting Shots

    And there you have it, all of the very best PCC barrels money can buy. If you’re looking to build or upgrade your pistol-caliber carbine, these are the options we recommend looking at first and foremost. 

    PCC
    Evan Tisler of team Rainier Arms using a Rainier PCC to compete with

    All of these manufacturers are excellent across the board as well, so if you need something a little different than the options here, be sure to check out their other offerings.

    They may very well have what you’re looking for if you didn’t find it here.

    Which of these PCC barrels is your favorite? Is there one that you think you might add to your build?

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    4 Leave a Reply

    • wayne r jochem

      Your thoughts on the Gun Point USPSA PCC Barrels? I'm familiar with Jet-Hot coatings from my racing days so I know their coatings work. However, a good coating can be applied to a turd of a barrel so looking for input on their barrels. Thanx

      May 21, 2021 6:57 am
    • Gus

      Whatever Lead Star Arms barrel you had does not reflect the current quality. I had Lead Star Arms Barrel, matter of fact I had a couple as replacements for dismal accuracy. All of them had the crudest bore I’d ever seen in a barrel. The Bore (lands) we’re not uniform but instead full of crater like “divots” on ever land across the entire length. The grooves had heavy machine marks. I suggest you re-evaluate Lead Star Barrels so you can correct the above undeserved praise!

      July 6, 2020 12:28 pm
    • Scott C.

      As a proud owner of a Foxtrot FM9 and home built Faxon AR45, your list affirms I made good choices.

      April 4, 2020 9:46 am
    • Joe Tomaiko

      Any thoughts on 40 S&W PCCs? I have a plethora of both G22 and M&P magazines in 40 S&W and I've been considering building a 40 cal PCC.

      April 2, 2020 7:12 pm
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